Production

Vedant’s manufacturing facility is equipped with state of the art technology to ensure stringent quality controls. Our production processes involve precise control of reaction parameters by PLC control systems. With real-time reaction monitoring and advanced filtration systems, not only do we guarantee consistent product quality, our dyes achieve high purity and very low salt content. This results in reduced wastage for dye-houses and superior performance in terms of fastness, solubility at lower temperatures, and migration on PVC.

SALIENT FEATURES

Plant layout
  • Gravity transfer of process mass from one reactor to another results in controlled and uniform flow rates
  • Screw conveyors transfer ice directly into the reactors for precise temperature control and reduce manpower
  • Powder transfer systems reduce operational losses and conserve manpower
  • Mechanized dispensing systems of auxiliary chemicals such as caustic, soda ash, sodium nitrite and deformers
Process monitoring and control
  • Load Cell attached to PLC to precisely weigh materials present in reactor
  • Online pH meter relaying real-time data to and from PLC to monitor reaction parameters
  • Online Temperature Indicators monitoring temperature variations and maintaining them within standard operation limits
Product isolation through membrane filtration
  • Improved solid content due to high hydraulic pressure
  • High purity by elimination of undesired products in the mother liquor
  • Cake transfer by conveyor belts to the reactors ensure zero wastage and conserve on manpower
High surface interactions through emulsions and fine mixing
  • Homogenizers help prepare slurries with higher solid content and save on process time cycle
  • Emulsifiers to improve flow properties of slurries and ensure proper stirring effects
Efficient utility conservation
  • Water conservation by use of jets for cleaning of equipment
  • Electricity conservations through reduced process time cycles, lighting by LED.
  • Furnace oil conservation by dry steam generation and drying of concentrated slurries with high solids to reduce drying cycle time
Automated warehouse for storage
  • Mechanized advanced crane racking system for storage of semi-finished and finished goods
  • Compactors with proper allocations for engineering and maintenance items